文章來源:規劃發展(zhan)局 發布時間:2017-10-27
橋(qiao)(qiao)式(shi)抓(zhua)斗(dou)卸船(chuan)機(ji)是一種(zhong)將煤炭、礦石(shi)等物料(liao)從海運船(chuan)舶上接卸到碼(ma)頭的(de)(de)專用(yong)(yong)港(gang)口(kou)機(ji)械(xie),是廣(guang)泛應用(yong)(yong)于電(dian)(dian)廠(chang)、鋼(gang)廠(chang)和港(gang)口(kou)碼(ma)頭的(de)(de)核心裝(zhuang)備,屬于國(guo)家鼓勵發展的(de)(de)重(zhong)大技(ji)(ji)術(shu)裝(zhuang)備。國(guo)內橋(qiao)(qiao)式(shi)抓(zhua)斗(dou)卸船(chuan)機(ji)按其起重(zhong)小(xiao)車(che)形式(shi),已經(jing)從自(zi)(zi)行小(xiao)車(che)形式(shi)、主輔小(xiao)車(che)形式(shi),逐(zhu)漸(jian)發展到目前主流的(de)(de)機(ji)械(xie)差動(dong)四(si)卷(juan)筒形式(shi)。21世紀初,國(guo)外(wai)公司率(lv)先(xian)向國(guo)際市場推出電(dian)(dian)氣差動(dong)四(si)卷(juan)筒抓(zhua)斗(dou)卸船(chuan)機(ji),采(cai)用(yong)(yong)先(xian)進(jin)的(de)(de)機(ji)械(xie)和電(dian)(dian)氣控(kong)(kong)制(zhi)技(ji)(ji)術(shu),具有效率(lv)高(gao)、控(kong)(kong)制(zhi)平穩、自(zi)(zi)重(zhong)輕、維修方便等優(you)點,代表了抓(zhua)斗(dou)卸船(chuan)機(ji)的(de)(de)國(guo)際技(ji)(ji)術(shu)發展方向。我(wo)國(guo)從2006年(nian)起從國(guo)外(wai)引進(jin)該設(she)備,但由于受到技(ji)(ji)術(shu)封鎖,導致設(she)備價格(ge)高(gao),后期維護成本大等。
為實(shi)(shi)現(xian)(xian)替代進(jin)口,中(zhong)國華電(dian)(dian)圍繞四卷筒(tong)抓(zhua)斗(dou)(dou)卸(xie)船機關鍵技(ji)(ji)術(shu)開展技(ji)(ji)術(shu)攻關,取得重大技(ji)(ji)術(shu)突破(po)。一是首創卸(xie)船機四卷筒(tong)驅(qu)動(dong)(dong)及同(tong)步機構,使(shi)用電(dian)(dian)氣差(cha)動(dong)(dong)方法和同(tong)步離合(he)裝置實(shi)(shi)現(xian)(xian)抓(zhua)斗(dou)(dou)及起重小車的精準運動(dong)(dong)控制(zhi)(zhi)。二是采(cai)用先進(jin)電(dian)(dian)氣調速(su)控制(zhi)(zhi)技(ji)(ji)術(shu)控制(zhi)(zhi)四臺獨立(li)卷筒(tong),解決了(le)標(biao)準減速(su)器(qi)替代非標(biao)差(cha)動(dong)(dong)減速(su)器(qi)的技(ji)(ji)術(shu)難題。三是通過四臺電(dian)(dian)動(dong)(dong)機動(dong)(dong)態補償及跟(gen)隨運動(dong)(dong),實(shi)(shi)現(xian)(xian)抓(zhua)斗(dou)(dou)自動(dong)(dong)尋軌及防搖(yao)控制(zhi)(zhi),解決了(le)手動(dong)(dong)操作(zuo)勞動(dong)(dong)強(qiang)度大,抓(zhua)斗(dou)(dou)搖(yao)擺難以控制(zhi)(zhi)的技(ji)(ji)術(shu)難題。四是通過對高精度傳感器(qi)采(cai)集的鋼(gang)絲(si)繩(sheng)張力信息進(jin)行分析,結合(he)電(dian)(dian)機實(shi)(shi)時速(su)度反饋,實(shi)(shi)現(xian)(xian)四臺電(dian)(dian)機速(su)度動(dong)(dong)態調整,保證了(le)負載均衡,使(shi)得鋼(gang)絲(si)繩(sheng)壽(shou)命延長一倍以上,節省了(le)維護成(cheng)本。
該產(chan)品獲得發明專(zhuan)利1項、實用(yong)新(xin)型專(zhuan)利8項,被(bei)評(ping)為2015年(nian)北(bei)京市新(xin)技(ji)術(shu)新(xin)產(chan)品。該產(chan)品的(de)(de)成(cheng)功(gong)研制和(he)推廣(guang)應用(yong),打破了(le)國(guo)(guo)外(wai)公(gong)司(si)對我國(guo)(guo)市場的(de)(de)技(ji)術(shu)封鎖和(he)壟斷,大大降低了(le)國(guo)(guo)內用(yong)戶的(de)(de)設備投資和(he)使用(yong)成(cheng)本,引(yin)領了(le)行(xing)業技(ji)術(shu)發展。

附圖(tu):新(xin)一代四(si)卷筒抓斗卸船(chuan)機