文章來源:山東(dong)國資委 發(fa)布時間:2014-03-06
山東鋼(gang)(gang)鐵(tie)(tie)集團(tuan)萊鋼(gang)(gang)以深(shen)度(du)挖潛(qian)提(ti)質(zhi)(zhi)增效(xiao)(xiao)為主線,系(xi)統降(jiang)(jiang)本(ben)(ben)(ben)(ben)(ben),全(quan)力(li)(li)打造特鋼(gang)(gang)低(di)(di)(di)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)優勢,進(jin)(jin)一步拓展(zhan)產(chan)(chan)(chan)(chan)(chan)(chan)品盈利空間(jian)。2012年實(shi)現(xian)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)挖潛(qian)2100萬元,在19項(xiang)可(ke)比工(gong)(gong)序(xu)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)中,有8項(xiang)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)進(jin)(jin)入全(quan)國前10名。一是大力(li)(li)實(shi)施成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管(guan)控(kong)體系(xi)優化(hua)工(gong)(gong)程(cheng)。對(dui)各項(xiang)財(cai)務(wu)(wu)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)進(jin)(jin)行分(fen)解和(he)責任落實(shi),設(she)立(li)(li)質(zhi)(zhi)量(liang)、銷售(shou)、用戶(hu)服務(wu)(wu)等成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao),強(qiang)(qiang)化(hua)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)考核和(he)數據分(fen)析;建立(li)(li)完善(shan)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管(guan)控(kong)模型(xing),將質(zhi)(zhi)量(liang)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、物流(liu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、客戶(hu)服務(wu)(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、隱性成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)等納入成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)分(fen)析模型(xing),實(shi)現(xian)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)結構性改進(jin)(jin);在車間(jian)單位設(she)置成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)預警線,使成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)層(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)落實(shi)到各個生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)工(gong)(gong)序(xu)和(he)班組,實(shi)現(xian)了成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管(guan)理的(de)(de)全(quan)過程(cheng)監控(kong)。二是大力(li)(li)實(shi)施降(jiang)(jiang)本(ben)(ben)(ben)(ben)(ben)增效(xiao)(xiao)攻(gong)(gong)關工(gong)(gong)程(cheng)。實(shi)施包括營銷、產(chan)(chan)(chan)(chan)(chan)(chan)品研(yan)發、市場開(kai)發、生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)組織、技術(shu)(shu)創(chuang)新、節能環保等降(jiang)(jiang)本(ben)(ben)(ben)(ben)(ben)增效(xiao)(xiao)活動課題(ti)的(de)(de)研(yan)究,系(xi)統抓好鋼(gang)(gang)鐵(tie)(tie)料消(xiao)耗(hao)、成(cheng)(cheng)(cheng)材率(lv)、設(she)備作業(ye)率(lv)等關鍵指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao)的(de)(de)攻(gong)(gong)關,降(jiang)(jiang)低(di)(di)(di)生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)。通過對(dui)煉鋼(gang)(gang)工(gong)(gong)藝的(de)(de)系(xi)統研(yan)究和(he)攻(gong)(gong)關,石灰消(xiao)耗(hao)降(jiang)(jiang)低(di)(di)(di)4kg/t,電爐綜合(he)電耗(hao)降(jiang)(jiang)低(di)(di)(di)253kWh/t;實(shi)施轉爐“三(san)穩”技術(shu)(shu),有效(xiao)(xiao)控(kong)制(zhi)鋼(gang)(gang)水(shui)“三(san)恒”指(zhi)(zhi)(zhi)(zhi)標(biao)(biao)(biao),降(jiang)(jiang)低(di)(di)(di)了鋼(gang)(gang)鐵(tie)(tie)料和(he)熔煉材料消(xiao)耗(hao);連鑄工(gong)(gong)序(xu)應(ying)用“三(san)優”集成(cheng)(cheng)(cheng)技術(shu)(shu),鋼(gang)(gang)水(shui)收得率(lv)穩定(ding)控(kong)制(zhi)在98%以上,采(cai)用中間(jian)包異(yi)型(xing)鋼(gang)(gang)種優化(hua)和(he)批量(liang)組合(he)方式(shi),每月降(jiang)(jiang)低(di)(di)(di)費用140萬元以上;軋材工(gong)(gong)序(xu)從提(ti)高產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)、熱(re)送熱(re)裝率(lv)、產(chan)(chan)(chan)(chan)(chan)(chan)品成(cheng)(cheng)(cheng)材率(lv)、設(she)備效(xiao)(xiao)率(lv)上做(zuo)文章,軋鋼(gang)(gang)能耗(hao)降(jiang)(jiang)低(di)(di)(di)46kg/t。三(san)是大力(li)(li)實(shi)施工(gong)(gong)藝結構優化(hua)工(gong)(gong)程(cheng)。針(zhen)對(dui)制(zhi)約生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)任務(wu)(wu)、責任成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)完成(cheng)(cheng)(cheng)的(de)(de)瓶頸問題(ti),積極開(kai)展(zhan)工(gong)(gong)藝研(yan)究和(he)技術(shu)(shu)攻(gong)(gong)關,對(dui)生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)工(gong)(gong)藝進(jin)(jin)行持續優化(hua)提(ti)升,強(qiang)(qiang)化(hua)工(gong)(gong)藝過程(cheng)控(kong)制(zhi),增強(qiang)(qiang)了工(gong)(gong)藝配套能力(li)(li);與行業(ye)先進(jin)(jin)技術(shu)(shu)進(jin)(jin)行對(dui)標(biao)(biao)(biao)提(ti)升,依靠(kao)科(ke)技進(jin)(jin)步,挖掘(jue)深(shen)層(ceng)(ceng)(ceng)次(ci)的(de)(de)技術(shu)(shu)潛(qian)力(li)(li),持續優化(hua)工(gong)(gong)藝結構、產(chan)(chan)(chan)(chan)(chan)(chan)品結構,開(kai)發具(ju)有自主知(zhi)識產(chan)(chan)(chan)(chan)(chan)(chan)權的(de)(de)關鍵技術(shu)(shu),促進(jin)(jin)了綜合(he)生(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)的(de)(de)不斷(duan)降(jiang)(jiang)低(di)(di)(di)。