文章(zhang)來源:山(shan)東國(guo)資委 發布時間:2014-03-06
山東鋼(gang)(gang)(gang)鐵集團萊鋼(gang)(gang)(gang)以深(shen)度挖(wa)潛(qian)提質增(zeng)效為主線,系統(tong)降本(ben)(ben)(ben)(ben)(ben),全力(li)打造特鋼(gang)(gang)(gang)低(di)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)優(you)(you)(you)勢,進(jin)一(yi)步(bu)拓展(zhan)產(chan)(chan)品盈利空間(jian)。2012年實(shi)(shi)現成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)挖(wa)潛(qian)2100萬(wan)(wan)元(yuan),在(zai)19項(xiang)可比工(gong)(gong)(gong)(gong)序指標(biao)(biao)中(zhong),有8項(xiang)指標(biao)(biao)進(jin)入全國前(qian)10名。一(yi)是(shi)(shi)大力(li)實(shi)(shi)施(shi)(shi)(shi)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管控(kong)體系優(you)(you)(you)化(hua)工(gong)(gong)(gong)(gong)程(cheng)。對各(ge)項(xiang)財務指標(biao)(biao)進(jin)行分(fen)解和責任落(luo)實(shi)(shi),設(she)(she)立質量(liang)、銷售、用戶(hu)服(fu)務等成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指標(biao)(biao),強化(hua)指標(biao)(biao)考核和數據分(fen)析;建(jian)立完(wan)善成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管控(kong)模(mo)型(xing)(xing),將質量(liang)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、物流成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、客(ke)戶(hu)服(fu)務成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、隱性成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)等納入成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)分(fen)析模(mo)型(xing)(xing),實(shi)(shi)現成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)結(jie)構(gou)(gou)性改進(jin);在(zai)車間(jian)單位設(she)(she)置成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指標(biao)(biao)預警線,使成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)指標(biao)(biao)層(ceng)(ceng)層(ceng)(ceng)落(luo)實(shi)(shi)到各(ge)個生產(chan)(chan)工(gong)(gong)(gong)(gong)序和班組(zu),實(shi)(shi)現了(le)(le)(le)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管理的全過(guo)(guo)程(cheng)監控(kong)。二(er)是(shi)(shi)大力(li)實(shi)(shi)施(shi)(shi)(shi)降本(ben)(ben)(ben)(ben)(ben)增(zeng)效攻(gong)關工(gong)(gong)(gong)(gong)程(cheng)。實(shi)(shi)施(shi)(shi)(shi)包(bao)括(kuo)營銷、產(chan)(chan)品研發、市場開(kai)發、生產(chan)(chan)組(zu)織、技(ji)(ji)術(shu)創新、節(jie)能環保等降本(ben)(ben)(ben)(ben)(ben)增(zeng)效活動課題(ti)的研究(jiu),系統(tong)抓好鋼(gang)(gang)(gang)鐵料(liao)消耗(hao)、成(cheng)(cheng)(cheng)(cheng)(cheng)材(cai)率(lv)(lv)、設(she)(she)備作業率(lv)(lv)等關鍵指標(biao)(biao)的攻(gong)關,降低(di)生產(chan)(chan)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)。通過(guo)(guo)對煉鋼(gang)(gang)(gang)工(gong)(gong)(gong)(gong)藝(yi)的系統(tong)研究(jiu)和攻(gong)關,石灰消耗(hao)降低(di)4kg/t,電爐(lu)綜合(he)電耗(hao)降低(di)253kWh/t;實(shi)(shi)施(shi)(shi)(shi)轉(zhuan)爐(lu)“三穩(wen)”技(ji)(ji)術(shu),有效控(kong)制鋼(gang)(gang)(gang)水“三恒”指標(biao)(biao),降低(di)了(le)(le)(le)鋼(gang)(gang)(gang)鐵料(liao)和熔煉材(cai)料(liao)消耗(hao);連(lian)鑄(zhu)工(gong)(gong)(gong)(gong)序應用“三優(you)(you)(you)”集成(cheng)(cheng)(cheng)(cheng)(cheng)技(ji)(ji)術(shu),鋼(gang)(gang)(gang)水收得率(lv)(lv)穩(wen)定控(kong)制在(zai)98%以上(shang)(shang),采用中(zhong)間(jian)包(bao)異型(xing)(xing)鋼(gang)(gang)(gang)種優(you)(you)(you)化(hua)和批量(liang)組(zu)合(he)方式,每月降低(di)費用140萬(wan)(wan)元(yuan)以上(shang)(shang);軋(ya)材(cai)工(gong)(gong)(gong)(gong)序從提高(gao)產(chan)(chan)量(liang)、熱(re)送熱(re)裝率(lv)(lv)、產(chan)(chan)品成(cheng)(cheng)(cheng)(cheng)(cheng)材(cai)率(lv)(lv)、設(she)(she)備效率(lv)(lv)上(shang)(shang)做文章,軋(ya)鋼(gang)(gang)(gang)能耗(hao)降低(di)46kg/t。三是(shi)(shi)大力(li)實(shi)(shi)施(shi)(shi)(shi)工(gong)(gong)(gong)(gong)藝(yi)結(jie)構(gou)(gou)優(you)(you)(you)化(hua)工(gong)(gong)(gong)(gong)程(cheng)。針對制約生產(chan)(chan)任務、責任成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)完(wan)成(cheng)(cheng)(cheng)(cheng)(cheng)的瓶頸問題(ti),積(ji)極開(kai)展(zhan)工(gong)(gong)(gong)(gong)藝(yi)研究(jiu)和技(ji)(ji)術(shu)攻(gong)關,對生產(chan)(chan)工(gong)(gong)(gong)(gong)藝(yi)進(jin)行持續優(you)(you)(you)化(hua)提升,強化(hua)工(gong)(gong)(gong)(gong)藝(yi)過(guo)(guo)程(cheng)控(kong)制,增(zeng)強了(le)(le)(le)工(gong)(gong)(gong)(gong)藝(yi)配套能力(li);與行業先進(jin)技(ji)(ji)術(shu)進(jin)行對標(biao)(biao)提升,依靠科技(ji)(ji)進(jin)步(bu),挖(wa)掘深(shen)層(ceng)(ceng)次的技(ji)(ji)術(shu)潛(qian)力(li),持續優(you)(you)(you)化(hua)工(gong)(gong)(gong)(gong)藝(yi)結(jie)構(gou)(gou)、產(chan)(chan)品結(jie)構(gou)(gou),開(kai)發具有自主知識(shi)產(chan)(chan)權(quan)的關鍵技(ji)(ji)術(shu),促進(jin)了(le)(le)(le)綜合(he)生產(chan)(chan)成(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)的不斷降低(di)。