文章來(lai)源:內蒙古國資委 發布時間(jian):2021-08-10
近(jin)年來(lai),包鋼(gang)技術中(zhong)心充分發(fa)揮研發(fa)基地設(she)備和科研優勢,深化(hua)“四降兩提(ti)”工(gong)程,大(da)力(li)(li)提(ti)升自主創(chuang)新能(neng)力(li)(li),開發(fa)具有高效能(neng)、高附(fu)加(jia)值、高技術含量的(de)新產品,不(bu)斷提(ti)升服務(wu)質量,提(ti)高市場競(jing)爭力(li)(li),努(nu)力(li)(li)把“包鋼(gang)智造”打造的(de)更加(jia)響亮。
中試試驗平臺 新產品的“孵化器”
技(ji)術中(zhong)(zhong)(zhong)心研(yan)發(fa)人員瞄準市(shi)(shi)場(chang),根據(ju)客戶個性(xing)化、定制化、服務(wu)化需求(qiu),依托中(zhong)(zhong)(zhong)試試驗(yan)(yan)(yan)平(ping)臺不斷加快新(xin)產(chan)品(pin)(pin)研(yan)制和生(sheng)產(chan)進(jin)(jin)程(cheng),在重點打(da)造包(bao)(bao)鋼(gang)(gang)特色品(pin)(pin)牌、開(kai)拓市(shi)(shi)場(chang)方(fang)面努力實(shi)(shi)(shi)現新(xin)突破(po)。稀土耐磨鋼(gang)(gang)、貝氏體鋼(gang)(gang)軌、管線鋼(gang)(gang)等(deng)產(chan)品(pin)(pin)的研(yan)發(fa)已從實(shi)(shi)(shi)驗(yan)(yan)(yan)室研(yan)制轉為(wei)產(chan)業化生(sheng)產(chan)。技(ji)術中(zhong)(zhong)(zhong)心中(zhong)(zhong)(zhong)試試驗(yan)(yan)(yan)基(ji)地--冶軋實(shi)(shi)(shi)驗(yan)(yan)(yan)室,包(bao)(bao)含煉(lian)鋼(gang)(gang)、軋鋼(gang)(gang)、焊接(jie)、熱(re)處理四(si)個實(shi)(shi)(shi)驗(yan)(yan)(yan)系(xi)統,具有(you)冶、鑄(zhu)、控(kong)(kong)軋控(kong)(kong)冷、熱(re)處理、焊接(jie)等(deng)全流程(cheng)模擬試制能力,先(xian)(xian)進(jin)(jin)的設備和國內(nei)一(yi)流的智能控(kong)(kong)制系(xi)統,為(wei)進(jin)(jin)一(yi)步提高(gao)產(chan)品(pin)(pin)檔次、改善產(chan)品(pin)(pin)結(jie)構及用戶使用性(xing)能研(yan)究奠定了(le)堅實(shi)(shi)(shi)基(ji)礎。先(xian)(xian)進(jin)(jin)的熱(re)軋、冷軋試驗(yan)(yan)(yan)機組(zu)配套(tao)智能過程(cheng)自動化控(kong)(kong)制系(xi)統,在實(shi)(shi)(shi)現冷卻方(fang)式(shi)、速度、溫(wen)度等(deng)工藝參(can)數精(jing)確控(kong)(kong)制的同時,可對數據(ju)進(jin)(jin)行實(shi)(shi)(shi)時采集和監控(kong)(kong),為(wei)管線鋼(gang)(gang)、低合金鋼(gang)(gang)、高(gao)強(qiang)鋼(gang)(gang)等(deng)產(chan)品(pin)(pin)的研(yan)究提供了(le)強(qiang)有(you)力的手段(duan)。3臺不同規格的真空中(zhong)(zhong)(zhong)頻感(gan)應爐,可進(jin)(jin)行新(xin)鋼(gang)(gang)種小爐冶煉(lian)實(shi)(shi)(shi)驗(yan)(yan)(yan),不僅(jin)能確保化學成分精(jing)準控(kong)(kong)制,還降低了(le)產(chan)品(pin)(pin)開(kai)發(fa)成本,縮短了(le)研(yan)發(fa)周期。上半年,共(gong)開(kai)展煉(lian)鋼(gang)(gang)實(shi)(shi)(shi)驗(yan)(yan)(yan)86爐,熱(re)軋實(shi)(shi)(shi)驗(yan)(yan)(yan)193塊,冷軋實(shi)(shi)(shi)驗(yan)(yan)(yan)50塊,熱(re)處理1401件(jian),1156臺時。
提升理化檢驗綜合能力 為產品研發做好保障
質量(liang)(liang)(liang)是產(chan)(chan)(chan)品的生(sheng)(sheng)命(ming),任何一(yi)(yi)個產(chan)(chan)(chan)品研(yan)(yan)(yan)發(fa)或生(sheng)(sheng)產(chan)(chan)(chan)工藝(yi)優化(hua),都離不(bu)開檢(jian)(jian)測數據的支撐。技(ji)術(shu)中心(xin)(xin)引(yin)進透射(she)電子(zi)顯微鏡(jing)、熱力模擬實(shi)驗(yan)機、全(quan)自(zi)動相變(bian)儀等國內外高(gao)(gao)尖(jian)端檢(jian)(jian)化(hua)驗(yan)設備,已(yi)成為(wei)(wei)科(ke)研(yan)(yan)(yan)人員開展(zhan)產(chan)(chan)(chan)品失效分析(xi)(xi)(xi)(xi)、缺陷檢(jian)(jian)驗(yan)、金相組織圖像采集(ji)、力學分析(xi)(xi)(xi)(xi)等課題研(yan)(yan)(yan)究(jiu)和質量(liang)(liang)(liang)分析(xi)(xi)(xi)(xi)工作的“得(de)力助手”。為(wei)(wei)進一(yi)(yi)步保(bao)(bao)障檢(jian)(jian)測質量(liang)(liang)(liang),促進操作人員的技(ji)術(shu)水平(ping)不(bu)斷(duan)提高(gao)(gao),理(li)化(hua)檢(jian)(jian)驗(yan)所認真(zhen)執(zhi)行質量(liang)(liang)(liang)“兩級”抽查工作,保(bao)(bao)證抽樣合(he)格率(lv)在98.5%以上。上半(ban)年,共完成檢(jian)(jian)測分析(xi)(xi)(xi)(xi)試(shi)樣7.1萬件(jian),共計收入720萬元(yuan)。接下來,包(bao)鋼(gang)技(ji)術(shu)中心(xin)(xin)全(quan)體科(ke)研(yan)(yan)(yan)人員面對市場需求,將持續加快科(ke)研(yan)(yan)(yan)成果轉化(hua)力度,深挖設備潛能,充分發(fa)揮專業技(ji)術(shu)優勢,積極服務(wu)生(sheng)(sheng)產(chan)(chan)(chan)現場,快速解(jie)決生(sheng)(sheng)產(chan)(chan)(chan)技(ji)術(shu)、質量(liang)(liang)(liang)問題,為(wei)(wei)新產(chan)(chan)(chan)品研(yan)(yan)(yan)發(fa)和工藝(yi)優化(hua)提供可靠(kao)的數據和技(ji)術(shu)支撐,為(wei)(wei)積極推動包(bao)鋼(gang)鋼(gang)鐵產(chan)(chan)(chan)品向中高(gao)(gao)端轉型貢獻力量(liang)(liang)(liang)。
【責任編輯:語謙】