文章來源:中(zhong)國冶金(jin)建設集團公司 發布時(shi)間:2006-06-13
寶鋼“十五”重大項目
我國最大寬厚板工程“中國軋機之王”投產
由中冶集團寶冶建設承建的寶鋼“十五”重大項目5米寬厚板軋機一期工程已圓滿建成,于近期進行熱負荷試車獲得成功,軋出第一塊寬厚板。這項被稱為“中國軋機之王”的我國最大的寬厚板工程的建成投產,對提升我國綜合國力和國際競爭能力,具有重要的戰略意義。
寶鋼寬厚板軋機工程建在寶鋼一煉鋼區域內,鋼水由一煉鋼3座300噸轉爐經二次精煉后供應。工程分兩期建設,一期建設一架四輥可逆精軋機,一架立輥軋機,軋制最大寬度4.8米,長25米,厚150毫米,年產140萬噸寬厚板。二期增建一架粗軋機,生產規模擴展到180萬噸,最大軋制厚度可達400毫米。產品以船用板及管線板為主,同時還生產建筑、鍋爐容器、模具等國內緊缺鋼板品種,專用板約占90%左右。這項工程的建設將改變我國5米級造船用板,大口徑、長距離、高鋼級、抗硫化氫管線用板長期依賴進口的狀況。中國造船巨頭中國船舶工業集團公司已與寶鋼簽訂戰略合作協議,借助寶鋼的5米級寬厚板軋機造船板的供板能力,擴大造船規模和造船能級,其目標是今年將躋身世界造船業前5強,2010年進入前3強,至2015年成為世界第一造船集團。
因為5米(mi)級(ji)寬(kuan)厚板(ban)(ban)軋(ya)(ya)機(ji)在(zai)我國是第一(yi)(yi)(yi)次建設(she)(she),中(zhong)冶集團寶冶建設(she)(she)在(zai)這(zhe)項(xiang)工(gong)(gong)(gong)程建設(she)(she)中(zhong)遇到了(le)許多困難。他(ta)(ta)們(men)(men)加強(qiang)工(gong)(gong)(gong)程建設(she)(she)的(de)(de)(de)(de)協調管(guan)(guan)理,通(tong)過(guo)(guo)科技(ji)(ji)(ji)攻(gong)關(guan)(guan)、科技(ji)(ji)(ji)創新(xin)(xin)和(he)采用(yong)一(yi)(yi)(yi)系(xi)(xi)(xi)列(lie)(lie)新(xin)(xin)工(gong)(gong)(gong)藝新(xin)(xin)技(ji)(ji)(ji)術(shu),先后(hou)(hou)攻(gong)克了(le)深坑(keng)深基(ji)礎(chu)施(shi)(shi)工(gong)(gong)(gong)、軋(ya)(ya)機(ji)安(an)裝(zhuang)(zhuang)、機(ji)電儀設(she)(she)備調試(shi)等一(yi)(yi)(yi)系(xi)(xi)(xi)列(lie)(lie)難關(guan)(guan)。被稱為寬(kuan)厚板(ban)(ban)“血(xue)脈(mo)工(gong)(gong)(gong)程”的(de)(de)(de)(de)全長1100米(mi)的(de)(de)(de)(de)地下(xia)管(guan)(guan)廊(lang),先后(hou)(hou)從(cong)地下(xia)穿越6條鐵路(lu)、3條公路(lu)和(he)31條光纜,在(zai)管(guan)(guan)廊(lang)施(shi)(shi)工(gong)(gong)(gong)過(guo)(guo)程中(zhong)運送(song)鋼錠模的(de)(de)(de)(de)火車(che)和(he)運送(song)建設(she)(she)物資的(de)(de)(de)(de)重型車(che)輛(liang)川流不(bu)息“隆隆”通(tong)過(guo)(guo),地基(ji)處在(zai)不(bu)斷的(de)(de)(de)(de)撓動(dong)之中(zhong)。他(ta)(ta)們(men)(men)制訂了(le)有(you)幾十道(dao)工(gong)(gong)(gong)序的(de)(de)(de)(de)復(fu)雜而嚴(yan)謹的(de)(de)(de)(de)施(shi)(shi)工(gong)(gong)(gong)方(fang)案,采取(qu)了(le)一(yi)(yi)(yi)系(xi)(xi)(xi)列(lie)(lie)有(you)效的(de)(de)(de)(de)技(ji)(ji)(ji)術(shu)措施(shi)(shi),使(shi)地下(xia)管(guan)(guan)廊(lang)全線貫通(tong)。號(hao)稱“天下(xia)第一(yi)(yi)(yi)坑(keng)”的(de)(de)(de)(de)寬(kuan)厚板(ban)(ban)漩(xuan)流池,由于開(kai)發成(cheng)功(gong)成(cheng)熟的(de)(de)(de)(de)地下(xia)連續墻施(shi)(shi)工(gong)(gong)(gong)工(gong)(gong)(gong)藝,優化內(nei)襯結構施(shi)(shi)工(gong)(gong)(gong)工(gong)(gong)(gong)藝和(he)深井降水方(fang)案,并采用(yong)信(xin)息化施(shi)(shi)工(gong)(gong)(gong),使(shi)有(you)30多米(mi)深的(de)(de)(de)(de)漩(xuan)流池結構施(shi)(shi)工(gong)(gong)(gong)獲得圓(yuan)滿成(cheng)功(gong)。寬(kuan)厚板(ban)(ban)單片(pian)軋(ya)(ya)機(ji)牌坊高(gao)(gao)15米(mi),寬(kuan)4.7米(mi),厚2.2米(mi),重397噸,在(zai)軋(ya)(ya)機(ji)底座上就位以后(hou)(hou)猶如(ru)高(gao)(gao)高(gao)(gao)聳立(li)的(de)(de)(de)(de)“凱旋(xuan)門”。他(ta)(ta)們(men)(men)大膽提(ti)出(chu)由平臥吊裝(zhuang)(zhuang)改為地發面側(ce)(ce)翻(fan)后(hou)(hou)吊至3.8米(mi)深的(de)(de)(de)(de)換(huan)輥坑(keng)內(nei)再更(geng)換(huan)吊具起(qi)吊的(de)(de)(de)(de)軋(ya)(ya)機(ji)牌坊安(an)裝(zhuang)(zhuang)新(xin)(xin)工(gong)(gong)(gong)藝新(xin)(xin)思路(lu),圓(yuan)滿解(jie)決了(le)由于軋(ya)(ya)機(ji)牌坊推遲半年(nian)進場(chang)而帶來的(de)(de)(de)(de)不(bu)能保(bao)證投產工(gong)(gong)(gong)期的(de)(de)(de)(de)難題(ti)。寶鋼寬(kuan)厚板(ban)(ban)漩(xuan)流池施(shi)(shi)工(gong)(gong)(gong)新(xin)(xin)工(gong)(gong)(gong)藝和(he)5米(mi)級(ji)軋(ya)(ya)機(ji)牌坊側(ce)(ce)立(li)安(an)裝(zhuang)(zhuang)新(xin)(xin)技(ji)(ji)(ji)術(shu)已通(tong)過(guo)(guo)中(zhong)冶集團專家鑒定(ding),獲得一(yi)(yi)(yi)致好評。這(zhe)項(xiang)工(gong)(gong)(gong)程自2002年(nian)9月28日打(da)下(xia)第一(yi)(yi)(yi)根樁起(qi),經(jing)過(guo)(guo)寶冶職工(gong)(gong)(gong)29個月拼搶,至熱負荷試(shi)車(che)成(cheng)功(gong),完(wan)全按照合同工(gong)(gong)(gong)期建成(cheng)。